분할 케이싱 펌프의 서비스 수명을 연장하는 방법
일반 산업 장비로서 부적절한 작동 및 유지 관리 분할 케이싱 펌프 종종 사용 중에 펌프에 다양한 손상을 일으키고, 심각한 경우 생산 안전과 효율성에 영향을 미칩니다. 이 글에서는 펌프 손상의 여러 가지 일반적인 행동과 원인을 자세히 살펴보고, 사용자가 작동 및 유지 관리에 대한 인식을 개선하여 고장 발생을 줄이고 장비의 서비스 수명을 연장하는 데 도움을 주는 것을 목표로 합니다.
Common practices for damaging pumps are as follows:
1. Overload Operation
원인:Exceeding the rated flow and head of the 분할 케이싱 펌프 오랫동안.
충격:Overheating, increased wear, shortening the life of the pump.
대책 :Check the working parameters of the pump regularly and reselect the model if necessary.
2. 부적절한 설치
원인:Improper installation position or unreasonable pipeline design.
충격:Cavitation, vibration and uneven load affect the efficiency of the pump.
대책 :When installing the pump, not only refer to the manufacturer's installation guide, but also ensure that the inlet and outlet of the pipeline are unobstructed to prevent vibration and uneven load.
3. 유지관리 부족
원인:Failure to perform regular maintenance and inspection.
충격:Increased wear or corrosion, leading to failure.
대책 :Develop and strictly follow the maintenance plan, and regularly check and replace lubricants, seals, and bearings to avoid failures caused by wear and corrosion.
4. Unsuitable Media
원인:Conveying corrosive or solid-particle-containing media.
충격:Degradation of the pump casing and impeller.
대책 :구매할 때 분할 케이싱 펌프를 사용할 때는 운반되는 매체의 속성을 주의 깊게 분석하고, 특히 부식성 매체나 고체 입자가 포함된 매체의 경우 적합한 펌프 모델과 재질을 선택하세요.
5. Air Inhalation
원인:The pump is installed too high, the water inlet pipe leaks, etc.
충격:Cavitation, resulting in reduced flow and head.
대책 :Regularly check the water inlet pipe to ensure that there is no air leakage to avoid cavitation and reduced efficiency caused by air inhalation.
6. Closed Valve Operation
원인:The split casing pump is running with the outlet completely closed.
충격:High temperature and pressure, damage to the pump body and seal.
대책 :Install a bypass valve to ensure that the pump operates under normal load and avoid overheating and damage when the pump is running with the outlet completely closed.
7. 진동
원인:Unstable or uneven foundation, improper installation.
충격:Severe vibration can cause pump parts to loosen or be damaged.
대책 :Before installation, make sure the pump has a stable foundation. If necessary, use shock-absorbing measures to reduce the impact of vibration on the equipment.
8. 냉각이 충분하지 않음
원인:The pump is running in a dry environment or the water level is too low.
충격:The motor overheats, causing burnout or damage.
대책 :Check the cooling system regularly to ensure that the pump is running in a suitable environment to avoid motor burnout due to lack of water or heat accumulation.
9. Not Considering Environmental Factors
원인:Installation in an environment that is too humid or dusty.
충격:The pump's motor and cables may be damp or clogged with dust.
대책 :Choose appropriate protective measures according to the installation environment to prevent moisture and dust from damaging the motor and cables.
분할 케이싱 펌프의 효과적인 작동은 과학적 작동과 세심한 유지관리와 분리할 수 없습니다. 올바른 설치 및 사용 지침을 따르고, 정기적인 유지관리를 수행하고, 적절한 보호 조치를 취함으로써 펌프 손상 위험을 크게 줄여 작업 효율을 개선하고 서비스 수명을 연장할 수 있습니다.